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经济学人下载:3D打印 3D printing

2013-12-03来源:Economist

Science and technology
科学技术

3D printing
3D打印

A new brick in the Great Wall
构筑长城的新砖石

Additive manufacturing is growing apace in China
中国的叠层制造正在飞速发展

ALTHOUGH it is the weekend, a small factory in the Haidian district of Beijing is hard at work.
虽然是周末,北京海淀区的一座小型工厂还在努力地运转着。

Eight machines, the biggest the size of a delivery van, are busy making things.
厂里的八台机器正在忙碌地制造产品,最大的机器有厢式货车大小。

经济学人下载:3D打印 3D printing

Yet the factory, owned by Beijing Longyuan Automated Fabrication System, appears almost deserted.
然而这家隶属于北京隆源自动成型系统有限公司的工厂看上去就像废弃了一样。

This is because it is using additive-manufacturing machines, popularly known as three-dimensional printers, which run unattended day and night, seven days a week.
这是因为工厂使用的是叠层制造设备,即广为人知的三维打印机,可以一周七天,不分昼夜的无人化运转。

The printers require an occasional visit from a supervisor to top them up with the powdered materials they use as their inks, or to remove a completed item, but apart from that they can be left on their own.
这些打印机需要管理员不定期的来为其加满粉末状原料,作为它们的墨水,或者取走完成的物品,但除此之外,这些打印机可以自行运转。

They build up the objects they are making one layer at a time, as the ink is sintered into place with a laser in a way that creates little waste and can make shapes impossible to achieve using the traditional subtractive technology of lathes, milling machines and cutting tools.
它们一次一层的逐步构造物品,用激光以一种不会产生什么废料的方式将墨水在适当位置烧结,可以做出采用传统削减技术的车床、铣床、刀具不可能做出的形状。

Though it is not yet ready for use in mass production, 3D printing is excellent for making prototypes, customised jobs and short production runs, for there is no need to retool each time the specification changes.
虽然3D打印目前不能用于大批量生产,但3D打印非常适用于制造原型件,定制加工及小批量生产,因为改变规格时不需要每次都更换刀具,

All that need be done is to alter the software that controls the print heads.
需要的只是更改控制打印头的软件而已。

Western countries led the development of 3D printing, and the technique has been praised by Barack Obama as a way to revive America's manufacturing industries.
西方国家引领了3D打印的发展,该技术还被巴拉克·奥巴马誉为复兴美国制造业的一种途径。

It may yet do so.
3D打印或许能不负所望。

But the extent to which that revival will be brought about by the return to America of production which has migrated to countries like China is harder to predict—for China has plans of its own.
让以前转移到像中国这样的国家生产的产品回到美国生产会带来复兴,但复兴的程度更难预料——因为中国也有自己的计划。

Keep your powder dry
做好一切准备

At the moment AFS is in the prototyping business.
目前AFS从事的是原型设计业务,

Its customers are mainly aerospace firms and vehicle-makers that need experimental designs turned into metal quickly.
其客户大多是需要将实验设计快速转化为金属实样的航空公司及汽车制造商。

The powders in its machines' hoppers are plastics, waxes and foundry sand.
其设备料斗中的粉末是塑料,蜡及铸造用砂。

The results are sent off to foundries, where they are used to make moulds for the sand-casting of metal objects.
完成品送到铸造厂,用来制作金属件砂模铸造用的模具。

According to William Zeng, AFS's deputy general manager, all the parts needed to make a prototype car engine can be printed and cast in this way in under two weeks.
据AFS的副总经理William Zeng称,制作一个汽车引擎原型所需的全部零件均可以这种方式打印并铸造,用时不到两周,

A conventional machine shop would need several months to do that—not least because many of the components would have to be made by hand.
而传统的机工车间需要数月时间才能做到——主要是因为许多组件需要手工制作。

AFS also has a second line of business. It sells the laser-sintering printers it makes to others, for this is a rapidly growing industry.
AFS还有一块副营业务,即将其制造的激光烧结打印机出售给其它公司,因为这是一个飞速增长的行业。

And some of its machines, which cost up to 1.5m yuan, can do more than just sinter plastics, wax and sand; they can sinter metals directly.
其某些设备的售价高达150万元人民币(约合25万美元),不只可以烧结塑料,蜡和砂子,还可以直接烧结金属。

Indeed, one of the country's largest 3D printers does just this.
实际上,中国最大的3D打印机也有此功能。

It is 12 metres long and it belongs to the National Laboratory for Aeronautics and Astronautics at Beihang University.
该设备长12米,拥有者是北京航空航天大学的航空航天国家实验室。

Wang Huaming, the laboratory's chief scientist, told a digital-manufacturing seminar organised recently by the Laboratory of High Performance Computing, a government research institute, that this behemoth is being employed to make large and complex parts for China's commercial-aircraft programme, which plans to build planes to rival those turned out by Airbus and Boeing.
该实验室的首席科学家王华明最近在一次由高性能计算实验室组织的数字制造研讨会上说,这个大家伙是为中国的商用飞机项目制造大型复杂部件的,该项目计划制造出可以与空客和波音制造的飞机匹敌的飞机。

These parts include titanium fuselage frames and high-strength steel landing-gear—objects that require the metal they are made from to be free of flaws which might cause them to fail.
这些部件包括钛机身骨架及高强钢起落架,制造这些部件所用的金属要求没有任何瑕疵,否则会导致部件无法使用。

Printing such things, rather than making them from precast metal, will be a technical tour de force, and Dr Wang's team is therefore working on the tricky problem of controlling the recrystallisation of metals after they have been melted by the laser.
打印这些部件,而不用预制金属制作,将会是一项技术绝活,因此王博士的团队正在致力解决的棘手问题是激光将金属熔化后对金属重结晶的控制。

Making planes is about as high-tech as mechanical engineering gets.
制造飞机算是机械工程中的高科技。

But 3D printing in China is also busy at the other end of the market: extruding filaments of molten plastic to build up objects such as toys, mobile-phone cases and car fittings.
但是3D打印在中国还广泛应用于其他市场:挤出熔融塑料的细丝来逐步构造出如玩具,手机壳及汽车配件等物品。

One of the biggest firms in this field is Tiertime, which operates from Huairou on the outskirts of Beijing.
位于北京市郊怀柔区的太尔时代是该领域最大的公司之一。

Tiertime makes a range of 3D printers that produce objects from polymeric alloys of acrylonitrile, butadiene and styrene.
太尔时代生产一系列3D打印机,可以用丙烯腈,丁二烯和苯乙烯的聚合物合金制作物品。

Tiertime's printers are also often used in the prototyping business, but unlike those of AFS they sit in designers' offices rather than on factory floors.
太尔时代的打印机也常用于原型设计业务,但与AFS的设备不同,太尔时代的设备是置于设计师的办公室,而非工厂的车间里。

Some are small enough to sit on a desk.
有的设备小到可以放在桌子上。

They allow people to print their ideas directly, rather than having to.

这让人们可以直接将自己的创意打印出来,而不用将创意发出去让别人制作。

The company also makes even smaller printers, called UP, which sell for less than 6,000 yuan.
太尔时代甚至还可以制造更小的打印机,叫做UP,售价不到6000元人民币。

Personal printers like these are helping to create a Chinese version of the maker movement—a mixture of hobbyists and craft producers who, finding that 3D-printing technology greatly lowers the cost of going into production, are creating small manufacturing businesses.
类似UP的个人打印机正在促进中国版创客运动的形成,即一批发现3D打印技术极大的降低了投产成本的业余爱好者及工艺品制造者正在纷纷建立小型制造企业。

The maker movement began in America, but it is taking off in China too.
创客运动始于美国,但在中国的创客运动也在迅速发展。

Maker fairs are now being held in some of the big cities. Officials seem happy to encourage this, and some talk of introducing 3D printers into schools, to spark pupils' interest in careers in engineering.
某些大城市现在正在举办创客展会。官方似乎乐于支持创客运动,某些官员谈及将3D打印机引入学校,激发学生从事工程职业的兴趣。

3D printing is still a long way from replacing mass manufacturing. But in China, as in America and Europe, the technology is changing the way products are developed and made.
3D打印要想取代大批量生产还有很长一段路要走。但在中国,与在美国和欧洲一样,该技术正在改变开发和制造产品的方式。

And by lowering the cost of entry, 3D printing could herald yet another new generation of Chinese manufacturing entrepreneurs.
通过降低成本门槛,3D打印或许能创造出新一代的中国制造业企业家。